Yeah I didnt know how old your husband was.
I was searching around and I found this
https://www.healthinsurance.org/faqs/what-is-the-acas-catastrophic-plan-and-who-is-eligible/
There might be something to this. You can get an exemption for being over 30. It mentions talking to an insurance broker. It may be a high deductible situation but if the premiums are reasonable he could switch jobs to something less physical....even P/T....just to cover the premium/cost until he reaches 65.
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